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Ball Mill

Ball Mill
The Ball Mill s a small non-continuous production mill.With advantages simple structure,easy operation,less auxiliary equipment,it can once obtain high fineness products.It can adopt dry-milling with special product collection hopper and wet millin
  • output:0.22-8t
  • Feed size:/
  • Motor power:5.5-90kw
Service Hotline
+86-13373916823
Product Overview

The ball mill is the key equipment for conducting pulverizing operation after materials are crushed which is widely used in cement, silicate products, new building  materials, fireproofing, chemical  industry,  mineral separation for ferrous metal and non-ferrous metal, glass-ceramic and other industries, is used for crushing and grinding every kind of ore or other grindable materials. In general, it is better to use overflow ball mill when the ore grinding fineness is fine and is better to use grate ball mill when it is coarse. (It is able toprevent adverse effect on sorting from heavily-milled materials)
Ball/rod mills are suitable for:
Ball/rod mills for use of metallic media Single stage fine grinding
Regrinding
Second stage in two stage grinding circuits

Performance parameters
Wet grate discharge ball mill
Model Inner Diameter(mm) Shell length(mm) Effective Volume (m³) Operating Speed (r/min) Grinding Media Load (t) Motor Power (kW)
MQ1224 1200 2400 1.14 26.6 2.4 22
MQ1515 1500 1500 2.3 29.2 4.8 60
MQ1524 1500 2400 3.7 29.2 7.6 90
MQ1530 1500 3000 4.6 26.6 10 90
MQ2130 2100 3000 9.4 22.1 20 220
MQ2430 2400 3000 12.2 21 25 250
MQ2736 2700 3600 18.5 20.5 39 400
MQ2740 2700 4000 20.5 20.24 38 400
MQ2760 2700 6000 34.34 19.5 53 630
MQ3236 3200 3600 26.3 18.3 54 630
MQ3240 3200 4000 29.2 18.2 60 710
MQ3245 3200 4500 32.9 18.3 68.5 800
MQ3254 3200 5400 39.4 18.3 81.6 1000
MQ3645 3600 4500 41.4 17.25 86 1000
MQ3660 3600 6000 54 17.3 112 1400
MQ4060 4000 6000 69.8 16 126 1500
MQ4067 4000 6700 76 16 155 1600
Overflow discharge ball mill
Model Inner Diameter(mm) Shell Length(mm) Effective Volume (m³) Operating Speed (r/min) Grinding Media Load (t) Motor Power (kW)
MQY1530 1500 3000 5 26.6 9 90
MQY1536 1500 3600 5.7 26.6 10.6 90
MQY1864 1830 6400 14.4 24.5 24.6 220
MQY2130 2100 3000 9.4 22.1 15 200
MQY2430 2400 3000 12.2 21 22.5 250
MQY2736 2700 3600 18.5 20.5 39 400
MQY2740 2700 4000 P20.5 20.24 38 400
MQY2745 2700 4500 23.5 20.5 43.5 500
MQY3236 3200 3600 26.3 18.3 48.4 500
MQY3240 3200 4000 29.2 18.2 60 560
MQY3245 3200 4500 32.9 18.3 60.5 630
MQY3254 3200 5400 39.4 18.3 73 800
MQY3264 3200 6400 46.75 18.3 86 1000
MQY3275 3200 7500 55.5 18.3 102 1250
MQY3290 3200 9000 64.2 18.3 106.6 1250
MQY3445 3400 4500 37 18.4 74.6 800
MQY3456 3400 5600 45.8 17.9 84.3 1120
MQY3645 3600 4500 41.4 17.25 76 1000
MQY3650 3600 5000 46.7 17.5 85.96 1250
MQY3656 3600 5600 55.4 17.76 106.3 1250
MQY3660 3600 6000 54 17.3 102 1250
MQY4060 4000 6000 69.8 16 126 1500
MQY4067 4000 6700 78 16 136.3 1600
MQY4361 4270 6100 80 15.67 144 1750
MQY5064 5030 6408 120 14.4 251 2600
MQY5083 5030 8300 152.3 14.4 266 3300
MQY5565 5500 6500 143.3 13.8 264 3400
Working principle

The batch ball mill is of horizontal, cylindrical, and tubular structure. It comes with two cabins and is a grate ball mill. The materials are evenly fed through the charging device to the first warehouse where there are step scales boards, corrugated scale boards, and different specifications of steel balls. When the cylinder rotates, the centrifugal force produced causes the steel balls to impact and grind the materials in the ball mill. The materials are then lead to the second cabin for further milling until they turn into powders and are discharged from the outlet.


The batch ball mill is composed of feeding part, discharging part, rotating part, transmission part (reducer, pinion, motor, electric control), and other main parts. The hollow shaft is made of steel casting with a removable lining. The rotary gear is processed by casting hobbing. The cylinder is embedded with a wear-resistant lining plate, which has good wear resistance. The batch mill runs smoothly and works reliably.


Advantages

Main benefits of ball/rod mills:
Automatic operation saves power
Software to suit the most complicated circuits and complex ores
Operation:
Ball mills operate either in open or closed circuit.
Open circuit operation is best utilized when:
Another stage of grinding follows the mill
Reduction ratio is small
Feed material is already fi ne and one pass through the m ill produces the desired results
Product size control is not critical and oversize material can be tolerated in the product.
Where size control of the final product is important, closed circuit grinding is the most efficient method of operation. The production of a higher quality product at a lower cost justifies the additional capital investmen.
Common wet grinding flow sheets include:
 Open circuit
 Closed circuit with hydro cyclones
 Closed circuit with vibrating screens
 Two stage variations of the above utilizing two mills in series
High technical support of SBM ball mill
Finite element structure optimization analysis

3D design

Overflow discharge ball mill
For the overflow ball mill: its model varies from Ф1 .5×3.0 to Ф
5.6×8.5m ,the effective volume varies from 7.5 to 194.3 m ³ to meet different needs
For the gate ball mill: its model varies from Ф1 .2×2.4 to Ф
4×86.7m ,the effective volume varies from 2.2 to 77.95 m ³ to meet different needs
For the rod mill: its model varies from Ф1 .5×3 .0 to Ф3.5×5.8m ,the
effective volume varies from 4 .6 to 60.7 m ³ to meet different needs For the (semi) autogenous grinding mill(AG/SAG) : its model varies from Ф2.4×1 .2 to Ф6.4×3.3m ,the effective volume varies from 5.6  to 107 m ³ to meet different needs.
Gear machine plant

Main body

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